18+ years of lubrication experience
Deep Penetrations
Seized-Part Job · Bicycle

How to Fix a Rusted Bike Chain

It sat outside all winter. It feels the way it looks.

Surface rust on a chain can be cleaned off. Stiff links can usually be freed. Pitted, stretched chains should be replaced, because a worn chain wears the cassette and chainrings with it.

The Method

Step by Step

  1. 1

    Check the wear first

    Use a chain-checker tool. If it is stretched past the limit, replace the chain and skip the rescue.

  2. 2

    Soak the stiff links

    Spray penetrant on each stiff link and flex it side to side and back and forth until it moves freely.

  3. 3

    Clean it

    Wipe or degrease the chain to remove the loosened rust and the penetrant. Penetrant is not chain lube.

  4. 4

    Lube it properly

    Apply a chain lube to each roller, let it soak in, then wipe the outside of the chain.

Heat call: No heat

No heat. It ruins a chain’s temper and does nothing for rust.

Safety
  • Keep penetrant and chain lube off disc-brake rotors and rim braking surfaces.
What to Spray

Which Penetrant, and Why

Amazon links are affiliate links. Disclosure.

WD-40 Multi-Use Product Original FormulaFirst pick

WD-40 Original

For freeing stiff links and displacing water. Clean it off afterward.

Read our review
View on Amazon
Rock N Roll Gold Chain Lubricant

Rock N Roll Gold

Self-cleaning chain lube that dries to a protective film.

Read our review
View on Amazon
Finish Line Dry Bicycle Chain Lubricant

Finish Line Dry

Dry, waxy finish that sheds dirt. Good for dry-weather riding.

Read our review
View on Amazon
Don't

Common Mistakes

  • Leaving penetrant on as the chain lube.

  • Saving a stretched chain and wearing out the cassette.

Keep Going

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